China Trench Cutting Re-mixing Deep Wall Machine Supplier, Quotes

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China Trench Cutting Re-mixing Deep Wall Machine Supplier, Quotes

TRD Method - Process Principle 1、Principle: After the chain-blade cutting tool is cut vertically and continuously to the design depth, it is pushed horizontally and injected with cement slurry to form a continuous, equal thickness and seamless cement wall; 2、Insert core material (H-shaped steel, etc.) into the cement mixing wall of equal thickness to form a composite retaining and water stop structure.

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Product Description

TRD Method - Process Principle

Principle: After the chain-blade cutting tool is cut vertically and continuously to the design depth, it is pushed horizontally and injected with cement slurry to form a continuous, equal thickness and seamless cement wall.
Insert core material (H-shaped steel, etc.) into the cement mixing wall of equal thickness to form a composite retaining and water stop structure.

TRD Method - Features and Scope

It is applicable to clay, sand, gravel and gravel layers, and also has good applicability in dense sand layer with 30-60 standard penetration value and soft rock with saturated uniaxial compressive strength not exceeding 10 MPa.
The depth of the finished wall can reach 70 meters, and the verticality deviation shall not be greater than 1/250 (when the TRD verticality deviation is not greater than 1/300 when it is used as the reinforcement of the inner and outer trench walls of the ground wall).
Wall thickness 550-950 mm.
The cement is evenly mixed, and the unconfined compressive strength is 0.5-2.5MPa.
The wall has good water resistance, and the permeability coefficient can reach 1x10-6 cm/s to 1x10-7 cm/s in sandy soil.
The spacing of the interpolated profiles can be evenly arranged with equal spacing, and the rigidity of the enclosure is more uniform;
The maximum height of construction machinery is generally not more than 12 meters, and the center of gravity of construction frame is low, with good stability.

TRD Main Technical Parameters

TRD main technical parameters:
Part	Project	Unit	TRD7095	TRD4585	Remarks
Dynamic Parameters	Engine power	KW	418(1800rpm)	257(1850rpm)	Standard
	Motor power	KW	90*3+6	90*2+55+6	380V, 50HZ, Configuration
	System pressure	Mpa	34.3	34.3
Cutting Parameters	Cutting force	KN	355	355
	Standard cutting depth	m	70	45
	Cutting width	mm	550-950	550-850
	Cutting speed	m/min	0-72	0-72
	Lifting stroke	mm	4550	4550
	Lifting force	KN	2235	2235
	Lateral travel	mm	1200	1200
	Transverse force	KN	1526	1180
	Tilt cylinder stroke	mm	1000	1000
	Column tilt angle	°	±5	±5
	Gantry tilt angle	°	±6	±6
Machine Parameters	Operating Weight	t	约120	约105
Machine Parameters	Overall dimension	mm	10228733610628	9058703010500

Frequently Asked Questions (FAQ)

What is the core working principle of the TRD Method?

The TRD Method works by vertically cutting to the designed depth using a chain-blade cutting tool. It then cuts horizontally while injecting cement slurry to construct a continuous, equal thickness, seamless wall, followed by inserting core materials (like H-shaped steel) for support.

What ground and soil layers are suitable for TRD construction?

It is highly suitable for clay, sand, gravel, gravel layers, and dense sand layers with 30-60 standard penetration values. It also performs well in soft rock with saturated uniaxial compressive strength under 10 MPa.

What are the typical wall dimensions and depths achieved by TRD?

The depth of the finished TRD wall can reach up to 70 meters with a high verticality accuracy (deviation ≤ 1/250 or 1/300 depending on application). The wall thickness typically ranges between 550 mm and 950 mm.

How effective is the water-stop performance of the TRD wall?

TRD walls exhibit exceptional water resistance. In sandy soil, the permeability coefficient can reach between 1x10-6 cm/s and 1x10-7 cm/s due to the uniform mixing of the cement slurry.

What are the differences between TRD7095 and TRD4585 models?

The TRD7095 is a heavier duty model with a 418 KW engine power, 70m standard cutting depth, and 120t operating weight. The TRD4585 features a 257 KW engine, 45m standard cutting depth, and 105t operating weight.

Why does the TRD method offer high stability during construction?

The maximum height of the construction machinery is generally under 12 meters. This low center of gravity provides superior stability compared to other vertical piling setups.